Up to 300 TPH
FlexiSource™

FlexiSource™ Boilers

Single solution addressing needs for waste disposal and renewable based combined heat and power

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FlexiSource™ offers unparalleled flexibility in sourcing a wide variety of waste fuels, ensuring high reliability, availability, and efficiency.

TBWES FlexiSource™ Waste to Energy boilers feature automated, digitally enabled control logic that precisely manages combustion for 140+ varied waste fuels, including non-recyclable solid waste (NRSW), refuse derived fuel (RDF), municipal solid waste (MSW), and agro-waste. This provides high flexibility to efficiently source and utilise diverse green fuels and wastes, ensuring optimal and eco-friendly disposal. The steam generated can then be seamlessly used for process heat or captive power, optimising resource recovery.

Technical data

  • Product capacity / performance range

    • Capacity range: Up to 300 TPH

    • Pressure: Up to 70 kg/cm²(g)

    • Temperature: Up to 495°C, depending on fuel mix

  • Fuel type or energy sources – Non-recyclable solid waste (NRSW), refuse-derived fuel (RDF), agricultural waste, biofuels, biomass and other available fuels

  • Compliance or standards followed – ASME / IBR / EN / PED / PESR

  • Design – 

  • Single-drum and bi-drum options

    • Single-pass & multi-pass designs

    • I-step grate combustion technology

    • Vertical & horizontal models

  • Flexibility or customisation options – The product can be customised based on customer needs or scale

  • Other technical information – 

    • Specially designed combustion and feeding system to accommodate a wide range of net calorific values, ranging from 1400-4,000 kcal/kg, moisture content up to 60%, with irregular fuel sizes ranging from 50 to 1000 mm
    • Integrated flue gas treatment system with scrubbers, bag filters and ESPs as applicable

Product features

Modularised design for minimal on-site setup
Enables fast installation with minimal on-site assembly, reducing erection time and project complexity
Multi-fuel compatibility
Tried & tested expertise for combustion of more than 140 varied fuels
Modern furnace design
Tall furnaces with second generation secondary air jets for ensuring complete combustion of volatiles
Multi-feeding locations in furnace
Coordinated multi-feeding locations in the furnace ensure optimum heat release rates
Integrated flue gas cleaning system
Removes harmful substances and controls particulate emissions through advanced dry/semi-dry scrubbing, utilising lime and activated carbon
Significant reduction in waste volume
FlexiSource™ boiler achieves up to a 90% reduction in initial waste material volume
Exceptional efficiency
Achieves up to 81% efficiency on NCV
Significant lifecycle cost reductions
Reduces operational expenses by eliminating various waste handling costs
Intelligent combustion control
Automated and digitally enabled control logic precisely manages combustion of multiple waste types
Up to 81% on NCV Up to 495 °C 10 to 70 kg/cm²(g)