Thermax EDGE Live brings real-time intelligence to our customers’ industrial assets.
By monitoring performance, identifying issues early, and recommending the right actions, it helps businesses run their operations with greater reliability and efficiency. With AI-driven insights and Thermax’s engineering expertise, EDGE Live empowers plants to reduce downtime, improve performance, and move towards decarbonisation.
Thermax EDGE Live uses advanced machine learning models that continuously learn from real operating data. These models analyse large volumes of structured data, identify hidden patterns, and accurately predict performance parameters using techniques like decision trees, neural networks, and association rules. This intelligent analysis helps optimise processes, improve efficiency, and support customers’ energy transition goals. The insights derived from this model are shared with customers in the form of recommendations and tasks that can be assigned to specific users.
Asset performance enhancement using IIOT Capability
200+
Customers
4,600+
Assets
30K
Tonnes/Year Fuel Savings in Boilers
30%
Reduction in unplanned downtime
50+
AI/ML models
Our 360º digital capabilities
Value Discovery
Pre-assessment of plant to understand the current challenges, instrumentation availability and identification of digital use-cases
Sensorisation
Supply and commissioning of necessary hardware (sensors / meters / controller equipment) as required
OT-IT Connect
OT security assessment and cloud connectivity using a secured OT architecture
Onboarding
Seamless onboarding of assets on EDGE Live, platform configuration, model deployment and fine-tuning, user training, etc.
Value Delivery
Customer engagement through remote monitoring and expert insights leveraging the capabilities of EDGE Live and extensive domain knowledge
On-site Intervention
- On-site visit and support as and when required
- Providing spares and services as applicable
Our digital portfolio
Products for Predictive Diagnostics
APM Suite
- EDGE Live - Boilers
- EDGE Live - Chillers
- EDGE Live - Water
- EDGE Live - Enviro
- EDGE Live – Vibration Monitoring
Plant Suite
- EDGE Live - Power Plant
- EDGE Live – Utility
Management System (UMS) Expandable Utility Coverage asset coverage - EDGE Live – EMS Integrated Energy Flow Monitoring & Analytics
- EDGE Live - Historian
- EDGE Live - Digital Logbook
Services
Specialised Services
- OT Security Suite • Risk Assessment & Advisory • Design & Implementation Service • Sustenance Service
- Automation Services
- Plant Utility & Energy Audit
Why EDGE Live?
Built on Thermax’s deep process expertise, it connects every layer of the factory — from operators to CXOs — enabling smarter, data-driven decisions.
By bridging gaps in sensorisation, automation, and digital intelligence, EDGE Live drives measurable ROI through enhanced reliability, efficiency, and decarbonisation. It supports manufacturers on their journey from Industry 4.0 (smart factory) to Industry 5.0 (human-centric factory) — where technology and human insight work together to create truly smart and sustainable operations.
It provides a single industrial digital platform that unifies all assets and energy systems - electrical, heating and cooling systems, water and wastewater management systems etc.
Awards
AI Gamechanger Award 2023-24
Achieved the AI Gamechanger – Challenger Award from NASSCOM for innovative use of AI via Edge Live to solve critical industry problems, driving efficiency, fuel savings, carbon emission reduction, and enhanced uptime
AI Gamechanger Award 2023-24
Achieved the AI Gamechanger – Challenger Award from NASSCOM for innovative use of AI via Edge Live to solve critical industry problems, driving efficiency, fuel savings, carbon emission reduction, and enhanced uptime
AI Gamechanger Award 2023-24
Achieved the AI Gamechanger – Challenger Award from NASSCOM for innovative use of AI via Edge Live to solve critical industry problems, driving efficiency, fuel savings, carbon emission reduction, and enhanced uptime
AI Gamechanger Award 2023-24
Achieved the AI Gamechanger – Challenger Award from NASSCOM for innovative use of AI via Edge Live to solve critical industry problems, driving efficiency, fuel savings, carbon emission reduction, and enhanced uptime
Process heating
Thermax's Biomass boiler commissioned at Serum Institute is a boon for saving...
Know more about Thermax’s legacy
Process heating
Thermax successfully commissioned a steamboiler at Govind dairy Phaltan
Read the case study
Process heating
Thermax succesfully commissioned a biomass boiler for an FMCG major in India
Read the case study
Process heating
Thermax's Biomass boiler commissioned at Serum Institute is a boon for saving...
Read the case study
Process heating
Thermax successfully commissioned a steamboiler at Govind dairy Phaltan
Read the case study
Process heating
Thermax succesfully commissioned a biomass boiler for an FMCG major in India
Read the case study
