CPCRS

Compact Pressurised Condensate Recovery System (CPCRS)

Smart, space-saving condensate recovery for higher energy efficiency

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The Compact Pressurised Condensate Recovery System (CPCRS) is a closed-loop, ready-to-install skid-mounted solution that combines a flash vessel and condensate transfer pump into one compact system.

Designed to recover condensate at temperatures above 100°C, the CPCRS ensures efficient thermal recovery, footprint reduction, and reliable condensate management across industrial applications.CPCRS offers a highly efficient method to recover and reuse high-temperature condensate, improving overall energy efficiency while minimising heat losses. Its integrated design makes it ideal for retrofit and greenfield projects alike. The system is widely applicable in industries such as pharmaceuticals, textiles, food and beverages, chemicals, and pulp & paper, where steam systems are central to operations. With minimal space requirements and easy installation, CPCRS supports sustainability goals through reduced steam consumption and lower fuel usage.  

Technical data

  • Model range: CPCRS 200i to CPCRS 600i
  • Discharge volume per stroke:
    • 50 litres (Models 200i–500i)
    • 135 litres (Model 600i)
  • Design pressure:
    • Pump vessel: 11 kg/cm²(g)
    • Receiver: 3.5 kg/cm²(g)
  • Design temperature: Up to 200°C
  • Steam consumption: Approx. 3 kg per 1000 kg of condensate
  • Receiver/flash vessel volume:
    • 270 litres (200i–500i)
    • 460 litres (600i)
  • Compliance/standards:
    • Piping and nozzles: Carbon steel (IS 2062 Gr B / SA 285)
    • Valves and fittings: Carbon steel, stainless steel SS304, cast iron
    • IP-55 rated electrical enclosures
  • Customisation: Selection chart available for varied motive steam pressure and backpressure requirements 

Product features

Ease of installation and operational flexibility
Skid-mounted pre-engineered design enables plug-and-play installation, with a compact footprint ensuring space savings and easy integration
Performance output and fuel flexibility
  • Handles high-temperature condensate return, reducing steam generation needs
  • Reduces fuel consumption via improved energy recovery 
Innovative technology and smart controls
  • Flash vessel integrated into the pump receiver to utilise flash steam
  • Sensors and totalisers for process monitoring 
Structural strength and load handling
  • Durable carbon steel and stainless steel construction ensures robustness
  • Capable of handling varied lift/back pressure with high discharge capacity 
Environmental impact and cost savings
  • Significantly reduces steam wastage and thermal losses
  • Cuts water consumption and boiler feedwater treatment costs
  • Contributes to carbon footprint reduction through energy savings