TADIT product

Thermax Atmospheric Deaerator with Immersion Tube (TADIT)

Effectively removes dissolved gases from boiler feedwater for corrosion prevention and extended boiler life

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The Thermax atmospheric deaerator with immersion tube (TADIT) is a crucial component of boiler feedwater treatment, designed to remove dissolved oxygen and carbon dioxide from the feedwater before it enters the boiler.

By eliminating these corrosive gases, it prevents internal corrosion in the boiler and steam system, significantly extending boiler lifespan, reducing maintenance costs, and ensuring safe and efficient steam generation. Water naturally contains dissolved oxygen and carbon dioxide, which are highly corrosive to boiler components (tubes, shell) and steam lines, especially at elevated temperatures. An atmospheric deaerator operates by heating the feedwater to its saturation temperature, typically using low-pressure steam (often recovered flash steam or exhaust steam). The immersion tube design ensures intimate mixing of the feedwater with the heating steam, causing the dissolved gases to flash out of the water. These liberated non-condensable gases are then vented to the atmosphere, leaving behind deaerated, high-quality boiler feedwater. This process is vital for protecting capital equipment and maintaining boiler efficiency.

 Key Industries / Applications:

  • Industries: All industries operating steam boilers, particularly those looking to enhance boiler reliability, reduce chemical consumption, and prolong asset life
  • Applications: Pre-treatment of boiler feedwater in conjunction with condensate return systems, fresh makeup water treatment, and any system where oxygen and carbon dioxide removal from water is critical for corrosion prevention 

Technical data

  • Product capacity / performance range: Available in various capacities to handle different feedwater flow rates required by boilers of various sizes. Designed to reduce dissolved oxygen levels to typically less than 7 ppb (parts per billion) and free carbon dioxide to virtually zero
  • Compliance or standards: Manufactured to international codes and standards for pressure vessels and water treatment equipment, ensuring safety and performance
  • Design or customisation:  
    • Operating principle: Heating and mechanical scrubbing of dissolved gases, often with an internal spray or tray design for efficient gas release
    • Immersion tube: Ensures efficient heating and deaeration
    • Materials: Typically, carbon steel for the vessel, with internal components suitable for hot water
    • Configuration: Includes deaerator storage tank, deaerator head, steam inlet, feedwater inlet, deaerated water outlet, overflow, and vent
    • Integration: Can be integrated with chemical dosing systems for final oxygen scavenging 

Product features

Ease of installation and operational flexibility
Although requiring precise piping and integration, it is designed for a defined installation process and operates automatically and continuously, providing reliable deaeration with high operational flexibility and minimal manual intervention
Fuel flexibility and performance output
By preventing corrosion and scale formation, it maintains efficient heat transfer, supports optimal boiler efficiency, reduces fuel consumption, and enables effective use of low-pressure waste steam for heating
Innovative technology and smart controls
Using combined thermal and mechanical deaeration with an immersion tube design, it optimises heat and mass transfer for efficient gas removal in a smart, passive water-quality control system
Structural strength, load handling and efficiency metrics
Its robust vessel construction supports continuous operation, prevents internal corrosion in boiler tubes and piping, extends equipment life, reduces maintenance outages, and sustains boiler efficiency
Environmental impact and cost savings
By minimising the use of oxygen scavenging chemicals, preventing boiler damage, and extending asset life, it lowers operating costs, reduces chemical discharge, and ensures reliable, efficient steam generation